Toyota CH-R Service Manual: Reassembly

Toyota CH-R Service Manual / Interior Panels / Trim / Roof Headlining / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL HEADLINING LIGHT CASE

(a) Align the markings on the roof headlining with the headlining light case and install it using hot melt glue.

*a

Marking

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2. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY

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3. INSTALL NO. 1 ROOF WIRE

(a) w/ Vanity Light:

Install in this Direction

(1) Turn the visor connectors approximately 90° clockwise to connect the visor connector as shown in the illustration.

HINT:

Use the same procedures for the opposite side.

(b) Apply double-sided tape as shown in the illustration.

NOTICE:

Apply the supports with uniform loading, and without protruding from the roof headlining markings.

*A

w/ Vanity Light

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*a

Marking

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Double-sided Tape

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(c) Line up the No. 1 roof wire positioning tape and the roof headlining markings.

(d) Align new pieces of each adhesive tapes with the markings of the roof headlining and install them.

*A

w/ Vanity Light

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(e) Engage each guide.

4. INSTALL SIDE RAIL REAR SPACER LH (for Cold Area)

(a) Align the markings on the roof headlining with the 4 side rail rear spacers LH and install them using hot melt glue.

*a

Marking

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5. INSTALL SIDE RAIL REAR SPACER RH (for Cold Area)

(a) Align the markings on the roof headlining with the 4 side rail rear spacers RH and install them using hot melt glue.

*a

Marking

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6. INSTALL NO. 2 ROOF HEADLINING PAD (for Cold Area)

(a) Align the markings on the roof headlining with the No. 2 roof headlining pad and install them using hot melt glue.

*a

Marking

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7. INSTALL ROOF HEADLINING PAD (for Cold Area)

(a) Align the markings on the roof headlining with the roof headlining pad and install them using hot melt glue.

*a

Marking

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-

8. INSTALL ROOF HEADLINING PAD LH (for Cold Area)

(a) Align the markings on the roof headlining with the roof headlining pad LH and install them using hot melt glue.

*a

Marking

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9. INSTALL ROOF HEADLINING PAD RH (for Cold Area)

(a) Align the markings on the roof headlining with the roof headlining pad RH and install them using hot melt glue.

*a

Marking

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-

10. INSTALL NO. 3 ROOF SILENCER PAD (for Cold Area)

(a) Align a new No. 3 roof silencer pad with the silencer markings on the roof headlining and install the No. 3 roof silencer pad using double-sided tape.

HINT:

Peel off the backing paper from the double-sided tape before installing the No. 3 roof silencer pad.

*a

Marking

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11. INSTALL ROOF SILENCER PAD

(a) Align the markings on the roof headlining with the 2 roof silencer pads and install them using hot melt glue.

*a

Marking

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12. INSTALL NO. 2 ROOF SILENCER PAD

(a) Align the markings on the roof headlining with the 2 No. 2 roof silencer pads and install them using hot melt glue.

*a

Marking

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-

13. INSTALL NO. 1 ROOF SILENCER PAD

(a) Align the markings on the roof headlining with the No. 1 roof silencer pad and install it using hot melt glue.

*a

Marking

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-

14. INSTALL ROOF HEADLINING FORMING PAD (except Cold Area)

(a) Align the markings on the roof headlining with the 2 roof headlining forming pads and install them using hot melt glue.

*a

Marking

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    Disassembly
    DISASSEMBLY PROCEDURE 1. REMOVE ROOF HEADLINING FORMING PAD (except Cold Area) (a) Remove the 2 roof headlining forming pads. 2. REMOVE NO. 1 ROOF SILENCER PAD (a) Remove the No. 1 roof silence ...

    Installation
    INSTALLATION PROCEDURE 1. INSTALL ROOF HEADLINING (a) Insert the roof headlining assembly into the cabin from the back door. Install in this Direction NOTICE: ...

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