Toyota CH-R Service Manual: Reassembly

Toyota CH-R Service Manual / Brake System (other) / Brake Master Cylinder / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER

(a) Install the brake master cylinder reservoir strainer to the brake master cylinder reservoir assembly.

2. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

(a) Install the brake master cylinder reservoir filler cap assembly to the brake master cylinder reservoir assembly.

3. INSTALL MASTER CYLINDER RESERVOIR GROMMET

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.

(b) Install the 2 master cylinder reservoir grommets to the brake master cylinder reservoir assembly.

4. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

(a) Mount the brake master cylinder body in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder body.

(b) Install the brake master cylinder reservoir assembly to the brake master cylinder body.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.

(c) Using an T20 "TORX" socket wrench, install the brake master cylinder reservoir assembly to the brake master cylinder body with the "TORX" screw.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

(d) Remove the brake master cylinder sub-assembly from the vise.

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY (a) Mount the brake master cylinder sub-assembly in a vise. NOTICE: Place aluminum plates on the vise to prevent damage to ...

Installation

INSTALLATION PROCEDURE 1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY NOTICE: When installing a new brake master cylinder sub-assembly, remove the protectors from the master cylinder piston and o ...

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