INSTALLATION
CAUTION / NOTICE / HINT
PROCEDURE
1. INSTALL BRAKE ACTUATOR BRACKET CUSHION
(a) Install the brake actuator bracket cushion to the brake actuator bracket assembly.
2. INSTALL NO. 1 BRAKE ACTUATOR CASE COLLAR
(a) Install the No. 1 brake actuator case collar to the brake actuator bracket cushion.
3. INSTALL BRAKE ACTUATOR ASSEMBLY
(a) Temporarily install the brake actuator assembly with the 2 nuts and bolt.
(b) Fully tighten the 2 nuts and bolt in the order shown in the illustration. Torque: 6.5 N·m {66 kgf·cm, 58 in·lbf} NOTICE:
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4. INSTALL BRAKE ACTUATOR WITH BRACKET
(a) Temporarily install the brake actuator with bracket to the vehicle body with the bolt and 2 nuts.
(b) Fully tighten the bolt and 2 nuts in the order shown in the illustration. Torque: 19 N·m {194 kgf·cm, 14 ft·lbf} NOTICE: Do not damage the brake tubes. |
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(c) Temporarily tighten each brake line to the correct position on the brake actuator assembly as shown in the illustration. |
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(d) Using a 10 mm and 12 mm union nut wrench, connect the 6 brake tubes to the brake actuator assembly. Torque: Specified tightening torque (A) : 15.2 N·m {155 kgf·cm, 11 ft·lbf} Specified tightening torque (B) : 19.5 N·m {199 kgf·cm, 14 ft·lbf} NOTICE:
HINT:
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(e) Connect the connector to the brake actuator assembly and lock the lock lever.
NOTICE:
Connect the connector |
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Lock the lock lever |
5. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY
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6. INSTALL BATTERY
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7. INSTALL COWL BODY MOUNTING REINFORCEMENT RH
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8. INSTALL COWL BODY MOUNTING REINFORCEMENT LH
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9. INSTALL WATER GUARD PLATE LH
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10. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL
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11. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
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12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
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NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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13. BLEED BRAKE SYSTEM
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14. INSPECT BRAKE ACTUATOR USING TECHSTREAM
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15. PERFORM SYSTEM VARIANT LEARNING
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16. CHECK FOR AND CLEAR DTCS
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Toyota CH-R Service Manual > Smart Key System(for Start Function): Power Source Mode does not Change to ON (IG and ACC)
DESCRIPTION
If any of the following operations are performed, the certification ECU (smart
key ECU assembly) receives a signal, and changes the power source mode.
With the electrical key transmitter sub-assembly in the cabin, the engine
switch is pressed.
When the transmitter batt ...
Toyota CH-R Service Manual > Window / Glass: Relay
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT DEFOGGER RELAY
(a) Check the resistance.
(1) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
Condition
...