Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL COOLER CONDENSER ASSEMBLY

(a) Engage the 2 guides and 2 claws to install the cooler condenser assembly as shown in the illustration.

	Install in this Direction (1)
	Install in this Direction (2)

NOTICE:

Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

HINT:

If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

Capacity:

Add 40 cc (1.35 fl. oz)

Compressor Oil:

for VALEO Made

VC100YF or equivalent

for DENSO Made

ND-OIL 12 or equivalent

2. CONNECT COOLER REFRIGERANT LIQUID PIPE A (for VALEO Made)

(a) Remove the vinyl tape from the cooler refrigerant liquid pipe A and cooler condenser assembly.

(b) Apply sufficient compressor oil to a new O-rings and fitting surfaces of the cooler refrigerant liquid pipe A

Compressor Oil:

VC100YF or equivalent

(c) Install the O-ring to the air cooler refrigerant liquid pipe A.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free of foreign matter.

(d) Connect the cooler refrigerant liquid pipe A to the cooler condenser assembly with the bolt.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

3. CONNECT COOLER REFRIGERANT LIQUID PIPE A (for DENSO Made)

(a) Remove the vinyl tape from the open ends of the cooler condenser assembly and cooler refrigerant liquid pipe A.

(b) Install a new piping clamp to the cooler refrigerant liquid pipe A. NOTICE: Securely engage the inside step of the piping clamp in the cooler refrigerant liquid pipe A groove. Do not widen the opening of the piping clamp more than the diameter of the cooler refrigerant liquid pipe A when installing it. Do not install the piping clamp with the large diameter section in the wrong direction.

*1 Air Conditioner Tube and Accessory Assembly *2 Piping Clamp *a Groove

(c) Thoroughly coat 2 new O-rings and the contact surface of the cooler refrigerant liquid pipe A with compressor oil.

Compressor Oil:

ND-OIL 12 or equivalent

(d) Install the 2 O-rings to the cooler refrigerant liquid pipe A.

NOTICE:

Do not let foreign matter adhere to the O-rings or O-ring seals.

(e) Engage the cooler condenser assembly and cooler refrigerant liquid pipe A.

NOTICE:

Engage the parts by holding the pipe, not the piping clamp.

(f) Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the cooler condenser assembly.

4. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.

Compressor Oil:

for VALEO Made

VC100YF or equivalent

for DENSO Made

ND-OIL 12 or equivalent

(c) Install the O-ring to the discharge hose sub-assembly.

(d) Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

5. INSTALL NO. 1 RADIATOR AIR GUIDE LH

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6. INSTALL NO. 1 RADIATOR AIR GUIDE RH

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7. INSTALL FRONT BUMPER REINFORCEMENT

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8. INSTALL FRONT BUMPER ENERGY ABSORBER

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9. INSTALL NO. 2 RADIATOR AIR GUIDE

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10. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

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11. INSTALL HOOD LOCK ASSEMBLY

12. INSTALL HOOD LOCK NUT CAP

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13. INSTALL NO. 1 RADIATOR TO SUPPORT SEAL

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14. INSTALL NO. 1 RADIATOR GRILLE RETAINER

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15. INSTALL FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY

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16. INSTALL NO. 1 AIR CLEANER INLET

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17. INSTALL HEADLIGHT ASSEMBLY LH (for Halogen Headlight)

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18. INSTALL HEADLIGHT ASSEMBLY LH (for LED Headlight)

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19. INSTALL HEADLIGHT ASSEMBLY RH (for Halogen Headlight)

HINT:

Use the same procedure as for the LH side.

20. INSTALL HEADLIGHT ASSEMBLY RH (for LED Headlight)

HINT:

Use the same procedure as for the LH side.

21. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFC-134a(R134a))

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22. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFO-1234yf(R1234yf))

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23. WARM UP ENGINE (for HFC-134a(R134a))

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24. WARM UP ENGINE (for HFO-1234yf(R1234yf))

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25. INSPECT FOR REFRIGERANT LEAK (for HFC-134a(R134a))

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26. INSPECT FOR REFRIGERANT LEAK (for HFO-1234yf(R1234yf))

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27. ADJUST HOOD LOCK ASSEMBLY

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