Toyota CH-R Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane departure alert system, pre-crash safety system, forward recognition camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

1. CLEAN WINDSHIELD GLASS

(a) When reusing the windshield glass:

(1) Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass. NOTICE: Be careful not to damage the windshield glass.

(2) Clean the outer circumference of the windshield glass with a non-residue solvent.

2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) Install the 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration. HINT: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

3. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) Using a brush or sponge, coat the installation area of 2 new No. 2 windshield glass stoppers with primer G.

HINT:

If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

(b) Install the 2 new No. 2 windshield glass stoppers to the windshield glass as shown in the illustration. Standard Dimension: Area Dimension a 13.7 to 14.7 mm (0.539 to 0.579 in.) HINT: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

*a Back Side of Windshield Glass *b Ceramic Notch *c Windshield Glass Edge Side

4. INSTALL WINDSHIELD OUTSIDE MOULDING

(a) Using a brush or sponge, coat the installation area of a new windshield outside moulding with primer G.

HINT:

If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

(b) Install the new windshield outside moulding to the windshield glass as shown in the illustration. Standard Dimension: Area Dimension a 6.5 mm (0.256 in.) b 2.5 to 7.5 mm (0.098 to 0.295 in.)

*a Back Side of Windshield Glass *b Edge of Curved Surface

5. INSTALL WINDOW GLASS ADHESIVE DAM

(a) Cut a new window glass adhesive dam so that it is the appropriate size as shown in the illustration. Standard Dimension: Area Dimension a 297.9 cm (9.77 ft.)

*a Cut

(b) Using a brush or sponge, coat the installation area of the new window glass adhesive dam with primer G.

HINT:

If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

(c) Install the window glass adhesive dam to the windshield glass as shown in the illustration.

*a	Back Side of Windshield Glass	*b	Ceramic Notch
*c	Window Glass Adhesive Dam Positioning Center	-	-
	Primer G	-	-

6. INSTALL FRONT WINDOW INNER CENTER MOULDING

HINT:

Perform the following procedure only when replacement of a front window inner center moulding is necessary.

(a) Using a brush or sponge, coat the installation area of a new front window inner center moulding with primer G.

Standard Dimension:

HINT:

If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

*a	Back Side of Windshield Glass
	Primer G

(b) Install the new front window inner center moulding to the windshield glass as shown in the illustration. Standard Dimension: Area Dimension a 0.5 mm (0.020 in.) or less NOTICE: Do not damage the front window inner center moulding.

*a Back Side of Windshield Glass *b Matchmark

(c) Remove the matchmarks.

7. INSTALL WINDSHIELD GLASS

(a) Clean and shape the contact surface of the vehicle body. (1) Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration. NOTICE: Leave as much adhesive on the vehicle body as possible. (2) Clean the contact surface of the vehicle body with a piece of cloth saturated with nonresidue solvent.

(b) Position the windshield glass. (1) Using suction cups, place the windshield glass in the correct position. (2) Check that the whole contact surface of the windshield glass rim is perfectly even. (3) Align the matchmarks on the windshield glass and vehicle body. NOTICE: Check that the windshield glass stoppers are engaged to the vehicle body correctly. (4) Remove the windshield glass.

*a Matchmark

(c) Using a brush, coat the installation surface on the vehicle body with primer M.

HINT:

If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

(d) Using a brush or sponge, coat the adhesive application area with primer G.

*a	Back Side of Windshield Glass	*b	Adhesive Application Area
*c	Ceramic Notch	-	-
	Primer G	-	-

Standard Dimension:

(e) Apply adhesive to the windshield glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration. Standard Dimension: Area Dimension a 12.0 to 15.0 mm (0.472 to 0.591 in.) b 8.0 to 11.0 mm (0.315 to 0.433 in.)

*a Cartridge Nozzle

(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the windshield glass as shown in the illustration.

*a	Back Side of Windshield Glass	*b	Adhesive Positioning Center
*c	Window Glass Adhesive Dam Positioning Center	*d	Ceramic Notch
	Adhesive	-	-

Standard Dimension:

HINT:

Apply adhesive to the ceramic notches.

(f) Install the windshield glass. (1) Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim. NOTICE: Check that the windshield glass stoppers are engaged to the vehicle body correctly. Check the clearance between the vehicle body and windshield glass. (2) Lightly press the outer surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body. HINT: Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more. (3) Using a scraper, remove any excess or protruding adhesive. (4) Hold the windshield glass using protective tape until the applied adhesive becomes hard. HINT: Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.

*a Matchmark

(g) When replacing the windshield glass or front window inner center moulding with a new one:

(1) Remove the 2 protective retainers from the front window inner center moulding. NOTICE: Do not damage the front window inner center moulding. HINT: Make sure to remove the protective retainers.

(h) w/ Windshield Deicer System:

(1) Connect the connector of the windshield deicer.

8. INSPECT FOR LEAK

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

(c) Remove the protective tape.

9. INSTALL ROOF HEADLINING

(a) Return the front section of the roof headlining to its original position.

10. INSTALL VISOR HOLDER

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11. INSTALL VISOR ASSEMBLY LH (w/ Vanity Light)

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12. INSTALL VISOR ASSEMBLY RH (w/ Vanity Light)

HINT:

Use the same procedure as for the LH side.

13. INSTALL VISOR ASSEMBLY LH (w/o Vanity Light)

Click here

14. INSTALL VISOR ASSEMBLY RH (w/o Vanity Light)

HINT:

Use the same procedure as for the LH side.

15. INSTALL VISOR BRACKET COVER

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16. INSTALL ASSIST GRIP COVER

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17. INSTALL ASSIST GRIP SUB-ASSEMBLY

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18. INSTALL FRONT PILLAR GARNISH LH

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19. INSTALL FRONT PILLAR GARNISH RH

HINT:

Use the same procedure as for the LH side.

20. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

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21. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure as for the LH side.

22. INSTALL VANITY LIGHT ASSEMBLY

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23. INSTALL MAP LIGHT ASSEMBLY

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24. INSTALL FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense P)

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25. INSTALL RAIN SENSOR (w/ Rain Sensor)

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26. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

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27. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

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29. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

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30. INSTALL FRONT WIPER ARM HEAD CAP

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31. INSTALL WINDSHIELD OUTSIDE MOULDING LH

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32. INSTALL WINDSHIELD OUTSIDE MOULDING RH

HINT:

Use the same procedure as for the LH side.