Toyota CH-R Service Manual: Installation

Toyota CH-R Service Manual / Window / Glass / Windshield Glass / Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane departure alert system, pre-crash safety system, forward recognition camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

1. CLEAN WINDSHIELD GLASS

(a) When reusing the windshield glass:

(1) Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass.

NOTICE:

Be careful not to damage the windshield glass.

(2) Clean the outer circumference of the windshield glass with a non-residue solvent.

NOTICE:

Do not touch the windshield glass surface after cleaning it.
Even if using a new windshield glass, clean it with a non-residue solvent.

2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) Install the 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

HINT:

Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

3. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) Using a brush or sponge, coat the installation area of 2 new No. 2 windshield glass stoppers with primer G.

NOTICE:

Do not apply too much primer G.
Allow the primer G to dry for 3 minutes or more.
Throw away any leftover primer G.

HINT:

If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

(b) Install the 2 new No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

Standard Dimension:

Area	Dimension
a	13.7 to 14.7 mm (0.539 to 0.579 in.)

HINT:

Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

*a	Back Side of Windshield Glass
*b	Ceramic Notch
*c	Windshield Glass Edge Side

4. INSTALL WINDSHIELD OUTSIDE MOULDING

(a) Using a brush or sponge, coat the installation area of a new windshield outside moulding with primer G.

NOTICE:

Do not apply too much primer G.
Allow the primer G to dry for 3 minutes or more.
Throw away any leftover primer G.

HINT:

If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

(b) Install the new windshield outside moulding to the windshield glass as shown in the illustration.

Standard Dimension:

Area	Dimension
a	6.5 mm (0.256 in.)
b	2.5 to 7.5 mm (0.098 to 0.295 in.)

*a	Back Side of Windshield Glass
*b	Edge of Curved Surface

5. INSTALL WINDOW GLASS ADHESIVE DAM

(a) Cut a new window glass adhesive dam so that it is the appropriate size as shown in the illustration.

Standard Dimension:

Area	Dimension
a	297.9 cm (9.77 ft.)

Cut

(b) Using a brush or sponge, coat the installation area of the new window glass adhesive dam with primer G.

NOTICE:

Do not apply too much primer G.
Allow the primer G to dry for 3 minutes or more.
Throw away any leftover primer G.

HINT:

If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

*a	Back Side of Windshield Glass	*b	Ceramic Notch
*c	Window Glass Adhesive Dam Positioning Center	-	-
	Primer G	-	-

6. INSTALL FRONT WINDOW INNER CENTER MOULDING

HINT:

Perform the following procedure only when replacement of a front window inner center moulding is necessary.

(a) Using a brush or sponge, coat the installation area of a new front window inner center moulding with primer G.

Standard Dimension:

Area	Dimension
a	14.5 mm (0.571 in.)

NOTICE:

Do not apply too much primer G.
Allow the primer G to dry for 3 minutes or more.
Throw away any leftover primer G.

HINT:

If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

*a	Back Side of Windshield Glass
	Primer G

(b) Install the new front window inner center moulding to the windshield glass as shown in the illustration.

Standard Dimension:

Area	Dimension
a	0.5 mm (0.020 in.) or less

NOTICE:

Do not damage the front window inner center moulding.

*a	Back Side of Windshield Glass
*b	Matchmark

7. INSTALL WINDSHIELD GLASS

(a) Clean and shape the contact surface of the vehicle body.

(1) Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

NOTICE:

Leave as much adhesive on the vehicle body as possible.

(2) Clean the contact surface of the vehicle body with a piece of cloth saturated with nonresidue solvent.

(b) Position the windshield glass.

(1) Using suction cups, place the windshield glass in the correct position.

(2) Check that the whole contact surface of the windshield glass rim is perfectly even.

(3) Align the matchmarks on the windshield glass and vehicle body.

NOTICE:

Check that the windshield glass stoppers are engaged to the vehicle body correctly.

(4) Remove the windshield glass.

Matchmark

NOTICE:

Do not coat the adhesive with primer M.
Do not apply too much primer M.
Allow the primer M to dry for 3 minutes or more.
Throw away any leftover primer M.

HINT:

If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

(d) Using a brush or sponge, coat the adhesive application area with primer G.

*a	Back Side of Windshield Glass	*b	Adhesive Application Area
*c	Ceramic Notch	-	-
	Primer G	-	-

Standard Dimension:

Area	Dimension
a	7.0 mm (0.276 in.)
b	10.0 mm (0.394 in.) or more
c	11.0 mm (0.433 in.) or more
d	19.0 mm (0.748 in.) or more

NOTICE:

Do not apply too much primer G.
Allow the primer G to dry for 3 minutes or more.
Throw away any leftover primer G.

HINT:

Apply primer G to the ceramic notches.
If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

(e) Apply adhesive to the windshield glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:

Area	Dimension
a	12.0 to 15.0 mm (0.472 to 0.591 in.)
b	8.0 to 11.0 mm (0.315 to 0.433 in.)

*a	Cartridge Nozzle

(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the windshield glass as shown in the illustration.

*a	Back Side of Windshield Glass	*b	Adhesive Positioning Center
*c	Window Glass Adhesive Dam Positioning Center	*d	Ceramic Notch
	Adhesive	-	-

Standard Dimension:

Area	Dimension
a	9.5 mm (0.374 in.)
b	3.0 mm (0.118 in.)
c	6.6 mm (0.260 in.)
d	8.0 mm (0.315 in.)

HINT:

Apply adhesive to the ceramic notches.

(f) Install the windshield glass.

(1) Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

NOTICE:

Check that the windshield glass stoppers are engaged to the vehicle body correctly.
Check the clearance between the vehicle body and windshield glass.

(2) Lightly press the outer surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.

HINT:

Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

(3) Using a scraper, remove any excess or protruding adhesive.

(4) Hold the windshield glass using protective tape until the applied adhesive becomes hard.

HINT:

Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.

Matchmark

(g) When replacing the windshield glass or front window inner center moulding with a new one:

(1) Remove the 2 protective retainers from the front window inner center moulding.

NOTICE:

Do not damage the front window inner center moulding.

HINT:

Make sure to remove the protective retainers.

(h) w/ Windshield Deicer System:

(1) Connect the connector of the windshield deicer.

8. INSPECT FOR LEAK

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

9. INSTALL ROOF HEADLINING

(a) Return the front section of the roof headlining to its original position.

10. INSTALL VISOR HOLDER

Click here

11. INSTALL VISOR ASSEMBLY LH (w/ Vanity Light)

Click here

12. INSTALL VISOR ASSEMBLY RH (w/ Vanity Light)

HINT:

Use the same procedure as for the LH side.

13. INSTALL VISOR ASSEMBLY LH (w/o Vanity Light)

Click here

14. INSTALL VISOR ASSEMBLY RH (w/o Vanity Light)

HINT:

Use the same procedure as for the LH side.

15. INSTALL VISOR BRACKET COVER

Click here

16. INSTALL ASSIST GRIP COVER

Click here

17. INSTALL ASSIST GRIP SUB-ASSEMBLY

Click here

18. INSTALL FRONT PILLAR GARNISH LH

Click here

19. INSTALL FRONT PILLAR GARNISH RH

HINT:

Use the same procedure as for the LH side.

20. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Click here

21. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure as for the LH side.

22. INSTALL VANITY LIGHT ASSEMBLY

Click here

23. INSTALL MAP LIGHT ASSEMBLY

Click here

24. INSTALL FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense P)

Click here

25. INSTALL RAIN SENSOR (w/ Rain Sensor)

Click here

26. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

Click here

27. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click here

28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

Click here

29. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

Click here

30. INSTALL FRONT WIPER ARM HEAD CAP

Click here

31. INSTALL WINDSHIELD OUTSIDE MOULDING LH

Click here

32. INSTALL WINDSHIELD OUTSIDE MOULDING RH

HINT:

Use the same procedure as for the LH side.

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Wiper / Washer

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