Toyota CH-R Service Manual: Reassembly

Toyota CH-R Service Manual / Exterior Panels / Trim / Back Door Outside Garnish / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL NO. 1 BACK DOOR EMBLEM

Click here

2. INSTALL NO. 2 BACK DOOR NAME PLATE

Click here

3. INSTALL NO. 1 BACK DOOR NAME PLATE

Click here

4. INSTALL BACK DOOR OUTSIDE GARNISH SEAL

HINT:

  • Using the same procedure, install every back door outside garnish seal.
  • When installing the back door outside garnish seal, heat the rear spoiler using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the back door outside garnish excessively.

(a) Clean the back door outside garnish surface.

(1) Using a heat light, heat the back door outside garnish surface.

(2) Remove the double-sided tape from the back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the back door outside garnish.

(c) Remove the release paper from a new back door outside garnish seal.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the back door outside garnish seal as shown in the illustration.

HINT:

Align the back door outside garnish seal with the mark-off line of the back door outside garnish.

*1

Mark-off Line

*a

1.5 mm (0.05905 in.)

5. INSTALL BACK DOOR GARNISH MOULDING LOWER PROTECTOR

HINT:

  • Using the same procedure, install every back door garnish moulding lower protector.
  • When installing the back door garnish moulding lower protector, heat the rear spoiler using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the back door outside garnish excessively.

(a) Clean the back door outside garnish surface.

(1) Using a heat light, heat the back door outside garnish surface.

(2) Remove the double-sided tape from the back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the back door outside garnish.

(c) Remove the release paper from a new back door garnish moulding lower protector.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the back door garnish moulding lower protector as shown in the illustration.

HINT:

Align the back door garnish moulding lower protector with the mark-off line of the back door outside garnish.

*1

Mark-off Line

*a

1.0 mm (0.0393 in.)

*b

5.0 mm (0.196 in.)

6. INSTALL NO. 2 BACK DOOR OUTSIDE GARNISH PROTECTOR

HINT:

  • Using the same procedure, install every No. 2 back door outside garnish protector.
  • When installing the No. 2 back door outside garnish protector, heat the rear spoiler using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the back door outside garnish excessively.

(a) Clean the back door outside garnish surface.

(1) Using a heat light, heat the back door outside garnish surface.

(2) Remove the double-sided tape from the back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the back door outside garnish.

(c) Remove the release paper from a new No. 2 back door outside garnish protector.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the No. 2 back door outside garnish protector as shown in the illustration.

HINT:

Align the No. 2 back door outside garnish protector with the mark-off line of the back door outside garnish.

*1

Mark-off Line

*a

5.0 mm (0.196 in.)

*b

1.0 mm (0.0393 in.)

7. INSTALL BACK DOOR OUTSIDE GARNISH PAD

HINT:

  • Using the same procedure, install every back door outside garnish pad.
  • When installing the back door outside garnish pad, heat the rear spoiler using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the back door outside garnish excessively.

(a) Clean the back door outside garnish surface.

(1) Using a heat light, heat the back door outside garnish surface.

(2) Remove the double-sided tape from the back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the back door outside garnish.

(c) Remove the release paper from a new back door outside garnish pad.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the back door outside garnish pad as shown in the illustration.

HINT:

Install each back door outside garnish pad along the line on the back door outside garnish.

*a

Line

8. INSTALL NO. 1 BACK DOOR OUTSIDE GARNISH PROTECTOR

HINT:

  • Using the same procedure, install every No. 1 back door outside garnish protector.
  • When installing the No. 1 back door outside garnish protector, heat the rear spoiler using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the back door outside garnish excessively.

(a) Clean the back door outside garnish surface.

(1) Using a heat light, heat the back door outside garnish surface.

(2) Remove the double-sided tape from the back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the back door outside garnish.

(c) Remove the release paper from a new No. 1 back door outside garnish protector.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the No. 1 back door outside garnish protector as shown in the illustration.

HINT:

Align the No. 1 back door outside garnish protector with the mark-off line of the back door outside garnish.

*1

Mark-off Line

*a

1.5 mm (0.05905 in.)

9. INSTALL BACK DOOR GARNISH MOULDING PROTECTOR LH

HINT:

When installing the back door garnish moulding protector LH, heat the back door outside garnish and No. 2 back door outside garnish using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish and No. 2 Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the back door outside garnish and No. 2 back door outside garnish excessively.

(a) for Back Door Outside Garnish Side:

(1) Clean the back door outside garnish surface.

  1. Using a heat light, heat the back door outside garnish surface.
  2. Remove the double-sided tape from the back door outside garnish.
  3. Wipe off any tape adhesive residue with cleaner.

(2) Using a heat light, heat the back door outside garnish.

(3) Remove the release paper from a new back door garnish moulding protector LH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(4) Install the back door garnish moulding protector LH as shown in the illustration.

HINT:

Align the back door garnish moulding protector LH with the mark-off line of the back door outside garnish

*1

Mark-off Line

*a

Line

*b

1.0 mm (0.0393 in.)

(b) for No. 2 Back Door Outside Garnish Side:

(1) Clean the No. 2 back door outside garnish surface.

  1. Using a heat light, heat the No. 2 back door outside garnish surface.
  2. Remove the double-sided tape from the No. 2 back door outside garnish.
  3. Wipe off any tape adhesive residue with cleaner.

(2) Using a heat light, heat the No. 2 back door outside garnish.

(3) Remove the release paper from a new back door garnish moulding protector LH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(4) Install the back door garnish moulding protector LH as shown in the illustration.

HINT:

Install each back door garnish moulding protector LH along the line on the No. 2 back door outside garnish.

*a

Line

10. INSTALL BACK DOOR GARNISH MOULDING PROTECTOR RH

HINT:

Use the same procedure as for the LH side.

11. INSTALL BACK DOOR GARNISH MOULDING UPPER PROTECTOR

HINT:

When installing the back door garnish moulding upper protector, heat the No. 2 back door outside garnish using a heat light.

Heating Temperature:

Item

Temperature

No. 2 Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the No. 2 back door outside garnish excessively.

(a) Clean the No. 2 back door outside garnish surface.

(1) Using a heat light, heat the No. 2 back door outside garnish surface.

(2) Remove the double-sided tape from the No. 2 back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the No. 2 back door outside garnish.

(c) Remove the release paper from a new back door garnish moulding upper protector.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the back door garnish moulding upper protector as shown in the illustration.

HINT:

Install each back door garnish moulding upper protector along the line on the back door outside garnish.

*a

Line

12. INSTALL BACK DOOR OUTSIDE GARNISH PROTECTOR

HINT:

When installing the back door outside moulding protector, heat the No. 2 back door outside garnish using a heat light.

Heating Temperature:

Item

Temperature

No. 2 Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the No. 2 back door outside garnish excessively.

(a) Clean the No. 2 back door outside garnish surface.

(1) Using a heat light, heat the No. 2 back door outside garnish surface.

(2) Remove the double-sided tape from the No. 2 back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the No. 2 back door outside garnish.

(c) Remove the release paper from a new back door outside garnish protector.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the back door outside garnish protector as shown in the illustration.

HINT:

Install eachback door outside garnish protector along the line on the back door outside garnish.

*a

Line

13. INSTALL BACK DOOR GARNISH SIDE PROTECTOR LH

HINT:

When installing the back door garnish side protector LH, heat the No. 2 back door outside garnish using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the No. 2 back door outside garnish excessively.

(a) Clean the No. 2 back door outside garnish surface.

(1) Using a heat light, heat the No. 2 back door outside garnish surface.

(2) Remove the double-sided tape from the No. 2 back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the No. 2 back door outside garnish.

(c) Remove the release paper from a new back door garnish side protector LH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the back door garnish side protector LH as shown in the illustration.

HINT:

Install each back door garnish side protector LH along the line on the No. 2 back door outside garnish.

*a

Line

14. INSTALL BACK DOOR GARNISH SIDE PROTECTOR RH

HINT:

Use the same procedure as for the LH side.

15. INSTALL NO. 2 BACK DOOR OUTSIDE GARNISH

(a) Install the No. 2 back door outside garnish and 7 No. 1 outside moulding retainers as shown in the illustration.

Install in this Direction
    Disassembly
    DISASSEMBLY PROCEDURE 1. REMOVE NO. 2 BACK DOOR OUTSIDE GARNISH (a) Remove the 7 No. 1 outside moulding retainers and No. 2 back door outside garnish as shown in the illustration. ...

    Installation
    INSTALLATION PROCEDURE 1. INSTALL NO. 2 BACK DOOR GARNISH RETAINER (a) Engage the claws to install the No. 2 back door garnish retainer as shown in the illustration. Instal ...

    Other materials:

    Toyota CH-R Owners Manual > Using the driving support systems: Driving assist systems
    To keep driving safety and performance, the following systems operate automatically in response to various driving situations. Be aware, however, that these systems are supplementary and should not be relied upon too heavily when operating the vehicle. ABS (Anti-lock Brake System) Helps to ...

    Toyota CH-R Service Manual > Can Communication System: System Diagram
    SYSTEM DIAGRAM (a) The CAN communication system is composed of 5 buses. *A w/ Blind Spot Monitor System - - CAN Main Bus Line Terminating Resistor CAN Branch Line * ...

    Toyota CH-R Owners Manual

    Toyota CH-R Service Manual

    © 2017-2024 Copyright www.tochr.net
    0.0116