Toyota CH-R Service Manual: Reassembly

Toyota CH-R Service Manual / Exterior Panels / Trim / Back Door Outside Garnish / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL NO. 1 BACK DOOR EMBLEM

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2. INSTALL NO. 2 BACK DOOR NAME PLATE

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3. INSTALL NO. 1 BACK DOOR NAME PLATE

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4. INSTALL BACK DOOR OUTSIDE GARNISH SEAL

HINT:

  • Using the same procedure, install every back door outside garnish seal.
  • When installing the back door outside garnish seal, heat the rear spoiler using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the back door outside garnish excessively.

(a) Clean the back door outside garnish surface.

(1) Using a heat light, heat the back door outside garnish surface.

(2) Remove the double-sided tape from the back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the back door outside garnish.

(c) Remove the release paper from a new back door outside garnish seal.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the back door outside garnish seal as shown in the illustration.

HINT:

Align the back door outside garnish seal with the mark-off line of the back door outside garnish.

*1

Mark-off Line

*a

1.5 mm (0.05905 in.)

5. INSTALL BACK DOOR GARNISH MOULDING LOWER PROTECTOR

HINT:

  • Using the same procedure, install every back door garnish moulding lower protector.
  • When installing the back door garnish moulding lower protector, heat the rear spoiler using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the back door outside garnish excessively.

(a) Clean the back door outside garnish surface.

(1) Using a heat light, heat the back door outside garnish surface.

(2) Remove the double-sided tape from the back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the back door outside garnish.

(c) Remove the release paper from a new back door garnish moulding lower protector.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the back door garnish moulding lower protector as shown in the illustration.

HINT:

Align the back door garnish moulding lower protector with the mark-off line of the back door outside garnish.

*1

Mark-off Line

*a

1.0 mm (0.0393 in.)

*b

5.0 mm (0.196 in.)

6. INSTALL NO. 2 BACK DOOR OUTSIDE GARNISH PROTECTOR

HINT:

  • Using the same procedure, install every No. 2 back door outside garnish protector.
  • When installing the No. 2 back door outside garnish protector, heat the rear spoiler using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the back door outside garnish excessively.

(a) Clean the back door outside garnish surface.

(1) Using a heat light, heat the back door outside garnish surface.

(2) Remove the double-sided tape from the back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the back door outside garnish.

(c) Remove the release paper from a new No. 2 back door outside garnish protector.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the No. 2 back door outside garnish protector as shown in the illustration.

HINT:

Align the No. 2 back door outside garnish protector with the mark-off line of the back door outside garnish.

*1

Mark-off Line

*a

5.0 mm (0.196 in.)

*b

1.0 mm (0.0393 in.)

7. INSTALL BACK DOOR OUTSIDE GARNISH PAD

HINT:

  • Using the same procedure, install every back door outside garnish pad.
  • When installing the back door outside garnish pad, heat the rear spoiler using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the back door outside garnish excessively.

(a) Clean the back door outside garnish surface.

(1) Using a heat light, heat the back door outside garnish surface.

(2) Remove the double-sided tape from the back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the back door outside garnish.

(c) Remove the release paper from a new back door outside garnish pad.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the back door outside garnish pad as shown in the illustration.

HINT:

Install each back door outside garnish pad along the line on the back door outside garnish.

*a

Line

8. INSTALL NO. 1 BACK DOOR OUTSIDE GARNISH PROTECTOR

HINT:

  • Using the same procedure, install every No. 1 back door outside garnish protector.
  • When installing the No. 1 back door outside garnish protector, heat the rear spoiler using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the back door outside garnish excessively.

(a) Clean the back door outside garnish surface.

(1) Using a heat light, heat the back door outside garnish surface.

(2) Remove the double-sided tape from the back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the back door outside garnish.

(c) Remove the release paper from a new No. 1 back door outside garnish protector.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the No. 1 back door outside garnish protector as shown in the illustration.

HINT:

Align the No. 1 back door outside garnish protector with the mark-off line of the back door outside garnish.

*1

Mark-off Line

*a

1.5 mm (0.05905 in.)

9. INSTALL BACK DOOR GARNISH MOULDING PROTECTOR LH

HINT:

When installing the back door garnish moulding protector LH, heat the back door outside garnish and No. 2 back door outside garnish using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish and No. 2 Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the back door outside garnish and No. 2 back door outside garnish excessively.

(a) for Back Door Outside Garnish Side:

(1) Clean the back door outside garnish surface.

  1. Using a heat light, heat the back door outside garnish surface.
  2. Remove the double-sided tape from the back door outside garnish.
  3. Wipe off any tape adhesive residue with cleaner.

(2) Using a heat light, heat the back door outside garnish.

(3) Remove the release paper from a new back door garnish moulding protector LH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(4) Install the back door garnish moulding protector LH as shown in the illustration.

HINT:

Align the back door garnish moulding protector LH with the mark-off line of the back door outside garnish

*1

Mark-off Line

*a

Line

*b

1.0 mm (0.0393 in.)

(b) for No. 2 Back Door Outside Garnish Side:

(1) Clean the No. 2 back door outside garnish surface.

  1. Using a heat light, heat the No. 2 back door outside garnish surface.
  2. Remove the double-sided tape from the No. 2 back door outside garnish.
  3. Wipe off any tape adhesive residue with cleaner.

(2) Using a heat light, heat the No. 2 back door outside garnish.

(3) Remove the release paper from a new back door garnish moulding protector LH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(4) Install the back door garnish moulding protector LH as shown in the illustration.

HINT:

Install each back door garnish moulding protector LH along the line on the No. 2 back door outside garnish.

*a

Line

10. INSTALL BACK DOOR GARNISH MOULDING PROTECTOR RH

HINT:

Use the same procedure as for the LH side.

11. INSTALL BACK DOOR GARNISH MOULDING UPPER PROTECTOR

HINT:

When installing the back door garnish moulding upper protector, heat the No. 2 back door outside garnish using a heat light.

Heating Temperature:

Item

Temperature

No. 2 Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the No. 2 back door outside garnish excessively.

(a) Clean the No. 2 back door outside garnish surface.

(1) Using a heat light, heat the No. 2 back door outside garnish surface.

(2) Remove the double-sided tape from the No. 2 back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the No. 2 back door outside garnish.

(c) Remove the release paper from a new back door garnish moulding upper protector.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the back door garnish moulding upper protector as shown in the illustration.

HINT:

Install each back door garnish moulding upper protector along the line on the back door outside garnish.

*a

Line

12. INSTALL BACK DOOR OUTSIDE GARNISH PROTECTOR

HINT:

When installing the back door outside moulding protector, heat the No. 2 back door outside garnish using a heat light.

Heating Temperature:

Item

Temperature

No. 2 Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the No. 2 back door outside garnish excessively.

(a) Clean the No. 2 back door outside garnish surface.

(1) Using a heat light, heat the No. 2 back door outside garnish surface.

(2) Remove the double-sided tape from the No. 2 back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the No. 2 back door outside garnish.

(c) Remove the release paper from a new back door outside garnish protector.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the back door outside garnish protector as shown in the illustration.

HINT:

Install eachback door outside garnish protector along the line on the back door outside garnish.

*a

Line

13. INSTALL BACK DOOR GARNISH SIDE PROTECTOR LH

HINT:

When installing the back door garnish side protector LH, heat the No. 2 back door outside garnish using a heat light.

Heating Temperature:

Item

Temperature

Back Door Outside Garnish

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light
  • Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the No. 2 back door outside garnish excessively.

(a) Clean the No. 2 back door outside garnish surface.

(1) Using a heat light, heat the No. 2 back door outside garnish surface.

(2) Remove the double-sided tape from the No. 2 back door outside garnish.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the No. 2 back door outside garnish.

(c) Remove the release paper from a new back door garnish side protector LH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the back door garnish side protector LH as shown in the illustration.

HINT:

Install each back door garnish side protector LH along the line on the No. 2 back door outside garnish.

*a

Line

14. INSTALL BACK DOOR GARNISH SIDE PROTECTOR RH

HINT:

Use the same procedure as for the LH side.

15. INSTALL NO. 2 BACK DOOR OUTSIDE GARNISH

(a) Install the No. 2 back door outside garnish and 7 No. 1 outside moulding retainers as shown in the illustration.

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