Toyota CH-R Service Manual: Adjustment

Toyota CH-R Service Manual / Door / Hatch / Rear Door / Adjustment

ADJUSTMENT

CAUTION / NOTICE / HINT

*a	Centering Bolt
*b	Standard Bolt

HINT:

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
Centering bolts are used to install the door hinges to the vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts when making adjustments.
The specified torque for standard bolts is shown in the standard bolt chart.
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PROCEDURE

1. INSPECT REAR DOOR PANEL SUB-ASSEMBLY

(a) Check that the clearance measurements of areas "A" to "W" are within the standard ranges.

Standard Clearance

Area	Measurement	Area	Measurement
A	3.3 to 6.7 mm (0.130 to 0.264 in.)	B	0.9 to 4.9 mm (0.035 to 0.193 in.)
C	3.3 to 6.7 mm (0.130 to 0.264 in.)	D	1.8 to 5.8 mm (0.071 to 0.228 in.)
E	3.3 to 6.7 mm (0.130 to 0.264 in.)	F	2.5 to 6.5 mm (0.098 to 0.256 in.)
G	3.3 to 6.7 mm (0.130 to 0.264 in.)	H	2.3 mm (0.091 in.)
I	3.3 to 7.3 mm (0.130 to 0.287 in.)	J	1.0 mm (0.039 in.)
K	2.6 to 6.6 mm (0.102 to 0.260 in.)	L	0.7 mm (0.028 in.)
M	2.6 to 5.6 mm (0.102 to 0.220 in.)	N	2.1 to 6.1 mm (0.083 to 0.240 in.)
O	3.3 to 8.3 mm (0.130 to 0.327 in.)	P	-2.5 to 2.5 mm (-0.098 to 0.098 in.)
Q	3.5 to 8.5 mm (0.138 to 0.335 in.)	R	7.5 to 11.5 mm (0.295 to 0.453 in.)
S	-2.0 to 2.0 mm (-0.079 to 0.079 in.)	T	2.9 to 5.3 mm (0.114 to 0.209 in.)
U	-1.2 to 1.2 mm (-0.047 to 0.047 in.)	V	2.4 to 6.4 mm (0.094 to 0.252 in.)
W	-2.0 to 2.0 mm (-0.079 to 0.079 in.)	-	-

2. ADJUST REAR DOOR PANEL SUB-ASSEMBLY

(a) Using SST, loosen the 4 hinge bolts on the vehicle body and adjust the door position.

SST: 09812-00010

(b) Tighten the 4 hinge bolts on the vehicle body after adjustment.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

(d) Tighten the 4 hinge bolts on the door after adjustment.

Torque:

for TMMT Made :

26 N·m {265 kgf·cm, 19 ft·lbf}

for TMC Made :

21 N·m {214 kgf·cm, 15 ft·lbf}

(e) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(f) Using a brass bar and a hammer, hit the striker to adjust its position.

(g) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

Disassembly

DISASSEMBLY CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced dur ...

Reassembly

REASSEMBLY CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. INSTALL REAR DOOR OUTSIDE S ...

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