INSTALLATION
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. INSTALL FRONT DOOR FRONT WINDOW FRAME MOULDING
(a) Using an air riveter or hand riveter with a nose piece, install the front door front window frame moulding with 2 new rivets.
NOTICE:
To prevent damage, when installing the front door front window frame moulding, make sure that there are enough people available to hold it securely.
HINT:
If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.
NOTICE:
*a |
Riveter |
*b |
Mandrel |
*c |
Incorrect |
*a |
Riveter |
*b |
Incorrect |
*a |
Riveter |
*b |
Incorrect |
(b) Install the front door panel sub-assembly with the 4 bolts <A>. Torque: for TMMT Made : 26 N·m {265 kgf·cm, 19 ft·lbf} for TMC Made : 21 N·m {214 kgf·cm, 15 ft·lbf} NOTICE: To prevent damage, when installing the front door panel sub-assembly, make sure that there are enough people available to hold it securely. |
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(c) Install the bolt <B>.
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
(d) Using a brush, apply anti-rust coating to each front door hinge assembly as shown in the illustration. |
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(e) Connect each connector.
(f) Engage each clamp.
2. INSTALL COWL SIDE TRIM BOARD
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3. INSTALL FRONT DOOR SCUFF PLATE
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4. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING
(a) Engage the guide to temporarily install the front door upper window frame moulding to the door frame.
(b) Using an air riveter or hand riveter with a nose piece, install the front door upper window frame moulding with 6 new rivets.
HINT:
If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.
NOTICE:
*a |
Riveter |
*b |
Mandrel |
*c |
Incorrect |
*a |
Riveter |
*b |
Incorrect |
*a |
Riveter |
*b |
Incorrect |
5. INSTALL FRONT DOOR FIX WINDOW GLASS
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6. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY
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7. INSTALL FRONT DOOR GLASS RUN
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8. INSTALL DOOR FRAME UPPER GARNISH
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9. CONNECT FRONT DOOR WEATHERSTRIP
(a) Engage the clips to connect the front door weatherstrip.
10. INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY
HINT:
When installing a new front door outside moulding sub-assembly, heat the vehicle body and front door outside moulding sub-assembly using a heat light.
Heating Temperature
Item |
Temperature |
---|---|
Vehicle Body |
40 to 60°C (104 to 140°F) |
Front Door Outside Moulding Sub-assembly |
20 to 30°C (68 to 86°F) |
CAUTION:
*a |
Heated Part |
*b |
Heat Light |
NOTICE:
Do not heat the vehicle body or front door outside moulding sub-assembly excessively.
(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
(2) Remove any double-sided tape from the vehicle body.
(3) Wipe off any tape adhesive residue with cleaner.
(b) Install a new front door outside moulding sub-assembly.
*a |
Double-sided Tape |
Install in this Direction (1) |
|
Install in this Direction (2) |
(1) Using a heat light, heat the vehicle body and front door outside moulding sub-assembly.
(2) Remove the release paper from the front door outside moulding sub-assembly.
HINT:
After removing the release paper, keep the exposed adhesive free from foreign matter.
(3) Engage the guide and clip and attach the double-sided tape and caulking sponge to install the front door outside moulding sub-assembly.
HINT:
Press the front door outside moulding sub-assembly firmly to install it.
(c) Remove the protective tape.
11. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY
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Toyota CH-R Owners Manual > For owners: Seat belt instructions for Canadian owners (in French)
The following is a French explanation of seat belt instructions extracted
from the seat belt section in this manual. See the seat belt section for
more detailed seat belt instructions in English.
Utilisation correcte des ceintures de sécurité
Déroulez la sangle diagonale de telle sorte q ...
Toyota CH-R Service Manual > Seat Belt Warning System(w/ Occupant Classification System): Front Passenger Side Seat Belt Warning Light Malfunction
DESCRIPTION
When the ignition switch is turned ON, the occupant detection ECU sends signals
to the airbag sensor assembly to indicate the state of the front seat inner belt
assembly RH and also whether the front passenger seat is occupied. The airbag sensor
assembly sends those signals to the ...